China Custom 2000psi Ductile Iron Pipe Fitting Grooved Rigid Coupling

Product Description

 

 1. Available Size: 
  *  1
” – 12” ( DN25-DN300mm) 

 2. Maximum Working Pressure : 
 * 2000 CHINAMFG ( 137 bar) 
 *  working pressure dependent on material, wall thickness and size of pipe .

3. Application: 
Provides a flexible pipe joint which allows for expansion, contraction and deflection
*  This product joints standard Sch 40S cut grooved pipe  
*  Suit for pipeline medium including cold water, hot water, rare acid, Oil-free air and chemical

4. Material 
  

   Body Material : Ductile Iron to ASTM A536
   Rubber Sealing : EPDM 
   Bolt & Nut :  Carbon Steel 

5. Surface Finish 
   
 Body : Anti-rust painting red or blue color  or  Hot Dip Galvanized
      or Epoxy power coating or Dacromet or PTFE or Rilsan PA11 

    Bolt and Nuts :  Galvanized or Dacromet 
    

6.  Dimension Sheet : 
                                                                                                                                                       

    
                                                                                                                           
           Typical for all sizes 

Model C Medium Pressure Ductile Iron Flexible Coupling
Nominal Size Pipe O.D Working Pressure  Pipe End Separation Coupling Dimensions Coupling Bolts
X Y Z Qty Size
(mm/inch) (mm/inch) (psi/bar) (mm/inch) mm/inch mm/inch mm/inch pcs mm
25                       1 33.7            1.315 600                      42 0-1.6                  0-0.06 60           2.362 97    3.818 45    1.771 2 M10x55
32               1 1/4 42.4     1.660 600                      42 0-1.6                  0-0.06 67         2.637 107      4.212 45    1.771 2 M10x55
40                  1 1/2 48.3   1.900 600                      42 0-1.6                  0-0.06 74      2.913 114   4.488 45    1.771 2 M10x55
50                      2 57    2.244 600                     42 0-1.6                  0-0.06 86       3.385 124  4.882 47    1.851 2 M10x65
50                      2 60.3    2.375 600                     42 0-1.6                  0-0.06 86       3.385 124  4.882 47    1.851 2 M10x65
50                      2 63    2.244 600                     42 0-1.6                  0-0.06 87       3.425 126  4.961 47    1.851 2 M10x65
65               2 1/2 73    2.875 600                      42 0-1.6                  0-0.06 102       4.016 139   5.472 47       1.851 2 M10x65
65               2 1/2 73    2.875 600                      42 0-1.6                  0-0.06 102       4.016 139   5.472 47       1.851 2 M10x65
80               3 88.9   3.500 600                      42 0-1.6                  0-0.06 117      4.606 163  6.471 47       1.851 2 M10x65
100              4 108   4.250 500            35 0-3.2                 0-0.13 143      5.629 200   7.874 52    2.047 2 M12x85
100              4 114.3   4.500 500            35 0-3.2                 0-0.13 149      5.866 191   7.519 51    2.007 2 M12x85
125             5 127     5.000 450             31 0-3.2                 0-0.13 164  6.456 214    8.425 51    2.007 2 M16x100
125             5 133     5.250 450             31 0-3.2                 0-0.13 177  6.968 220    8.661 51    2.007 2 M16x100
125             5 140     5.511 450             31 0-3.2                 0-0.13 180  7.086 242    9.527 51    2.007 2 M16x100
150                      6 159           6.259 450                     31 0-3.2                  0-0.13 196         7.716 264    10.393 52    2.047 2 M16x100
150              6 165.1     6.500 450                    31 0-3.2                  0-0.13 206        8.110 274     10.787 52    2.047 2 M16x100
150                      6 168.3           6.625 450                     31 0-3.2                  0-0.13 206         8.110 265    10.433 52    2.047 2 M16x100
200                      8 219.1    8.625 450                    31 0-3.2                  0-0.13 268       10.551 349  13.740 61    2.401 2 M20x110
250                      10 273   10.750 350                    25 0-3.2                  0-0.13 328       12.913 414  16.299 65    2.559 2 M20x150
300                      12 325    12.750 350                    25 0-3.2                  0-0.13 392      15.433 466  18.346 65    2.559 2 M20x150
350                      14 355            14.000 300                      21 0-3.2                  0-0.13 406           15.984 445    17.519 75    2.952 3 M22x130
350               14 377     14.000 300                      21 0-3.2                 0-0.13 420         16.535 470      18.503 75    2.952 3 M22x130
400                 16 406   16.000 300                      21 0-3.2                  0-0.13 479      18.858 522   20.551 75    2.952 3 M22x130
400                     16 426    16.000 300                     21 0-3.2                  0-0.13 500      19.685 590  23.228 79    3.110 3 M22x130

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rigid coupling

What Are the Maintenance Requirements for Rigid Couplings?

Rigid couplings are known for their simplicity and low maintenance requirements. Since they do not have moving parts or flexible elements, there are minimal wear and tear issues. However, some maintenance considerations for rigid couplings include:

1. Regular Inspection: It is essential to perform periodic inspections of the rigid couplings to check for any signs of wear, damage, or misalignment. Regular inspections can help identify potential issues early and prevent further problems.

2. Shaft Alignment: Proper shaft alignment is critical for rigid couplings. During installation or whenever maintenance work is performed on the connected machinery, the shaft alignment must be checked and adjusted if necessary. Misalignment can lead to premature coupling failure and cause additional stress on connected equipment.

3. Lubrication: Most rigid couplings do not require lubrication since they have no moving parts. However, some special designs or large-sized couplings may have set screws or other fasteners that require lubrication. It is essential to follow the manufacturer’s guidelines regarding lubrication, if applicable.

4. Corrosion Protection: In corrosive environments, protecting the rigid couplings from corrosion is crucial. This can be achieved through the use of corrosion-resistant materials or coatings.

5. Periodic Re-tightening: If the rigid coupling uses set screws or other fasteners, periodic re-tightening may be necessary to maintain the integrity of the connection. This is particularly important in applications with high vibrations or heavy loads.

6. Temperature Considerations: Rigid couplings may experience thermal expansion or contraction, especially in high-temperature environments. It is essential to consider the thermal expansion characteristics of the coupling material and the connected shafts to ensure proper functioning under varying temperatures.

7. Professional Maintenance: In complex systems or critical applications, it is advisable to seek professional maintenance and alignment services. Expert technicians can ensure proper installation, alignment, and maintenance of rigid couplings, reducing the risk of unexpected failures.

Overall, rigid couplings are designed for reliability and longevity, and proper maintenance practices can further enhance their performance and lifespan. Regular inspections and alignment checks are vital for identifying and addressing potential issues before they escalate into costly problems.

rigid coupling

Impact of Rigid Coupling on the Overall Reliability of Connected Equipment

A rigid coupling plays a crucial role in enhancing the overall reliability of connected equipment in mechanical systems. Here’s how it positively impacts reliability:

1. Power Transmission Efficiency: Rigid couplings provide a direct and efficient connection between the shafts of the connected equipment. With no flexible elements, there is minimal power loss, ensuring efficient power transmission from one shaft to another.

2. Elimination of Backlash: Rigid couplings have zero backlash, which is crucial in precision applications. Backlash, which is the play or clearance between connected components, can cause inaccuracies in motion control systems. With a rigid coupling, any movement is directly transferred, maintaining precise positioning.

3. Zero-Maintenance Option: Some rigid couplings are designed to be maintenance-free. They do not require lubrication or periodic adjustments, reducing downtime and ensuring continuous operation.

4. High Torque Transmission: Rigid couplings can handle high torque loads, making them suitable for heavy-duty applications. Their robust construction ensures reliable torque transmission without failure or slippage.

5. Resistant to Misalignment: While rigid couplings offer no flexibility, they are excellent at handling axial misalignment and angular misalignment, provided it falls within their design limits. This ability to tolerate some misalignment enhances reliability and reduces the risk of component damage.

6. Vibration Damping: The stiffness of rigid couplings aids in damping vibrations generated during operation. By minimizing vibrations, the coupling helps protect connected equipment from excessive stress and fatigue failure.

7. Increased System Stiffness: Rigid couplings contribute to the overall stiffness of the mechanical system. This stiffness improves the dynamic response of the system and reduces the likelihood of resonance, leading to more reliable operation.

8. Simple and Compact Design: Rigid couplings have a straightforward and compact design, which reduces the chances of component failure or wear. Their simplicity makes them easy to install and maintain, further enhancing system reliability.

9. Suitable for High-Speed Applications: Rigid couplings are well-suited for high-speed applications due to their ability to maintain accurate shaft alignment and transmit torque efficiently.

10. Compatibility with Various Industries: Rigid couplings find applications in a wide range of industries, including automotive, aerospace, manufacturing, and more. Their versatility and reliability make them a popular choice in demanding industrial environments.

Overall, the use of a properly selected and installed rigid coupling enhances the reliability of connected equipment by providing a robust and efficient connection between shafts. It ensures precise power transmission, reduced maintenance requirements, and improved system performance, leading to increased overall reliability and uptime of the mechanical system.

rigid coupling

Materials Used in Manufacturing Rigid Couplings:

Rigid couplings are designed to provide a strong and durable connection between two shafts, and they are commonly made from a variety of materials to suit different applications. The choice of material depends on factors such as the application’s environment, load capacity, and cost considerations. Some common materials used in manufacturing rigid couplings include:

  • 1. Steel: Steel is one of the most widely used materials for rigid couplings. It offers excellent strength, durability, and resistance to wear. Steel couplings are suitable for a wide range of applications, including industrial machinery, automotive systems, and power transmission.
  • 2. Stainless Steel: Stainless steel couplings are used in applications where corrosion resistance is crucial. They are well-suited for environments with high humidity, moisture, or exposure to chemicals. Stainless steel couplings are commonly used in food processing, pharmaceuticals, marine, and outdoor applications.
  • 3. Aluminum: Aluminum couplings are known for their lightweight and corrosion-resistant properties. They are often used in applications where weight reduction is essential, such as aerospace and automotive industries.
  • 4. Brass: Brass couplings offer good corrosion resistance and are commonly used in plumbing and water-related applications.
  • 5. Cast Iron: Cast iron couplings provide high strength and durability, making them suitable for heavy-duty industrial applications and machinery.
  • 6. Bronze: Bronze couplings are known for their excellent wear resistance and are often used in applications involving heavy loads and low speeds.
  • 7. Plastics: Some rigid couplings are made from various plastics, such as nylon or Delrin. Plastic couplings are lightweight, non-conductive, and suitable for applications where electrical insulation is required.

It’s essential to consider the specific requirements of the application, including factors like load capacity, operating environment, and cost, when choosing the appropriate material for a rigid coupling. The right material selection ensures that the coupling can withstand the forces and conditions it will encounter, resulting in a reliable and long-lasting connection between the shafts.

China Custom 2000psi Ductile Iron Pipe Fitting Grooved Rigid Coupling  China Custom 2000psi Ductile Iron Pipe Fitting Grooved Rigid Coupling
editor by CX 2024-04-15


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