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Using miniature gears, Ever-Power offers designed and built exclusive, high precision mini gearboxes that cannot be found somewhere else. Our miniature gearboxes can be found in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also Compact Worm Gearbox provide custom micro gearboxes that were created and built to meet your unique specifications.
E mail us for the mini gearbox the application requires, or demand a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Gear Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also known as reducers, gear reducers, quickness reducers, gear drives, and gearmotors. All conditions can be used more or less interchangeably. Please be aware that the links for our small gear drives include information on the full range of frame sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel container miniature gear drives are software rated for the optimum balance of efficiency and cost. Torque can be balanced to meet your RPM and operating life requirements. Light-weight with low backlash overall performance (as little as 1°, with option of 1/2”).
Result torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a compact package. They provide an result shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single input shaft that protrudes from opposing sides of the casing; output is certainly a keyed bore. Standard single- and double-end shafts are available and supplied with keys and retainer bands. An array of equipment ratios and input sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input speeds up to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and long lasting lubrication. They provide two input shafts on opposing sides of the framework, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance overall performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the insight. They deliver superior efficiency in an amazing array applications and are built with little footprints, making them ideal for operations where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and so are rated for boosts to 3,000 RPM. Aluminum housings and stainless steel gears and shafts make these inline spur gearboxes hard and corrosion resistant, for your the majority of demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver superior performance with high efficiency, and show rugged construction for challenging power transfer procedures. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are designed in extremely small footprints for applications where space is bound.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and produce a custom miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in any configuration the application requires, with output torque amounts as high as 900Nm. We can work from your own gearbox designs, reverse engineer an existing unit, or help you develop an all-new style that delivers the performance you need. Ask for a quote on a custom miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive crucial and retainer rings can be supplied to your specs for just about any of our hollow bore miniature gearboxes. We provide a basic selection of one ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to discuss your particular needs.
We provide a broad collection of misalignment shaft couplings in inch and metric bore sizes. Inch and metric precision surface shafts can be found from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is one of the crucial strengths of EP worm gearmotors, which combine DC motor technology with exceptional toughness and wear resistance. Electric motor and gearbox were created as one single, compact unit. Because of their reduced current draw, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based upon this we can select a wide variety of standard customizations to meet the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special home such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, long life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a combination of such properties, our item range with an increase of than 1000 different standard gearboxes is most likely a good start to have the ability to deliver something that stands out in your favor.
Compact gearboxes are high-quality gearboxes for regular drives. The electric electric motor is integrated with the gearbox right into a single unit (the first equipment is directly on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our experts will be happy to help you make your selection. We will be happy to send you documentation or style the right set directly, on request.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be an industry benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a wide choice of mounting options, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the industry. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being simple and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix angle is typically comparatively bigger) and its body is normally quite lengthy in the axial path. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting option include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (single or dual), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors will be the electro-mechanical key elements for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear models are built to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and permit diverse installation positions and applications, making them much sought after in the industry. As a result our geared motors tend to be to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling contact under load.
The special tooth root design in mixture with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller wheels to be used for the same torque, and smaller sized gears with outstanding power density also increase reliability. Ever-Power geared motors are consequently incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing play required for troublefree rolling get in touch with to be substantially reduced and then the gear backlash to become minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as standard in parallel shaft, shaft mounted and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes can be supplied with free input shaft, with hollow bore insight shaft and motor flange, and double reduction mixture units for slow rate applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and efficiency are the key features of this range.
High Precision Right Angle Transmission
Wide Selection Of Ratios
Special Surface Treatments
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