Cycloidal pinwheel reducer is definitely a up-dated of brand-new type transmissing machine made with K-H-V less tooth engagement and the cycloidal pin wheel clenching system, which are trusted in drive and reducing of textile and dying, foodstuff, mining and metallurgy, Oil and chemical project machinery etc, cranes, Market and conveyors. various fields.
1. Equipment is made of high power low carbon alloy metal by carburizing and quenching. The hardness of tooth surface area can reach HRC58-62. CNC grinding technology is adopted for all gears, good contact performance and with great precision
2. high transmission efficiency: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light weight, long service lifestyle and high bearing capability;
5. easy to disassemble, check and assemble.
Operation specifications and precautions
1.High modularization design: many equip with various engine or other power source conveniently.Same machine type may equip with numerous power motor. It is easy to realize the combination and
junction between every equipment type.
2.Transmission ratio: great division, wide scope. The combined machine type may form very large transmitting ratio, i.e. result very low rotary speed.
3.Form of set up: the position to be installed isn’t limited.
4.High strength, compact: the box body is made of high strength cast iron. Gear and gear shaft adapts the gas carbonization, quenching and great grinding process, which means bearing potential of unitvolume is substantial.
5.Long life: Beneath the condition of appropriate type chosen (including choosing suited operation parameters)normal operation and maintenance, the life of main elements of speed reducer (except sporting parts) shouldn’t be significantly less than 20000 hours. The wearing parts include lubricating oil, bearing and essential oil seal.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is usually low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High acceleration ratio and efficiency
Single stage transmission can reach to 1 1:87 of speed-down ratio and the efficiency is certainly a lot more than 90%. If make use of multi-speed get the speed-down ratio is bigger.
Being adapted epicyclic transmitting principle, the input and output shaft are at same axis center, it is compact.
3. Smooth and stable run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the machine part is stable, the vibration and noise is limited anyway content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is simple, but it can understand high reduction ratio unit.
2. Small gear clearance
The Drive, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged concurrently, and there are two gears engaged with 180 degree symmetry. Consequently, the effect of tooth pitch mistake and cumulative tooth pitch mistake on the rotation precision is relatively average, which makes the position precision and rotation precision reach a very high level.
4. Less parts, convenient installation
The three basic components achieve a high deceleration ratio, and they are all on a single axis, therefore the kit is easy to install and simple to shape.
5. Small in size and light in weight
Compared with the prior gear device, the volume is 1/3, the weight is 1/2, but can buy the same torque ability and reduction ratio, achieving small lightweight.
6 High torque capacity
Flexible wheel material USES particular steel with large fatigue strength.Different from ordinary transmission gadget, the amount of teeth meshing accounts for on the subject of 30% of the full total amount of teeth. Furthermore, it is in get in touch with with the surface, in order that the pressure borne by each gear is reduced and great torque capability can be obtained.
7 High efficiency
The sliding of gear meshing parts is quite small, which reduces the power loss caused by friction. Therefore, high reduction ratio can be achieved while maintaining high efficiency, and miniaturization of traveling motor can be realized.
8. Low noise
The apparatus meshing cycle rate is low, the transmission movements force balance, which means procedure is quiet, and the vibration is quite small.
◆Large speed ratio and large efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission is used, the deceleration ratio will come to be larger.
◆Because planetary transmission theory is adopted, the source shaft and end result shaft are on a single axis line, in order that the machine model can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is greater, and the mechanism of balancing machine parts would make the vibration and voice limited to a minimum.
◆Reliable use and extended service life since the main parts are made of large carbon chromium steel, great strength is usually obtained by quenching (HRC58-62), and rolling friction is used in some transmission contacts, so the service life is extended.
Cycloid reducer is usually a cycloid needle teeth meshing planetary transmission principle drive models, is an excellent transmission has many advantages, versatile, and will be both negative and positive operation.
•Big ratio, and excessive efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-metal after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically zero wear, durable.
• Compact structure,
• tiny size Because the utilization of a planetary transmission, the insight shaft and the productivity shaft on a single axis, making the model to obtain the smallest possible size.
• Reasonable design, easy repair, and break down easily install,
• the least number of parts as well as simple lubrication, cycloid reducer trusted by an individual.
(1)Size above PL/PF120(including)high torque products adopt essential double wall planet pinion enhance the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection ways suitable for different application environments.
(3).Size above PL/PF120(including)precision and high power integral inner gear casing, processed in one station,which eliminate the cumulative error and assembling error of split type.Remove casting process;adopt hot of forging process, that may decrease the blank material defects.
(4).The meshing gear adopt shaving process after carburizing and quenching,which better to make gear surface area smooth and high accuracy,decrease the temperature rising due to gear area gluing and friction.
This series worm-gear reducer was built after RV worm microreducer, which have a complete norm, wide speed for selection, and several mounting positions. Its performance and mounting dime nsions conform the same types of foreign.
The mixture of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, low noise, beautiful shape, radiate heat successfully and compact structure.
Good sealing and adaptability.Its blend with T equipment reducer and MB/MBN variator may meet all sorts of speed requirement.