Stainless steel worm reducers

EP 700 Series STAINLESS Worm Gear Rate Reducers | Ever-Power Gear
THE INITIAL Stainless Reducer
The Ever-Power Gear 700 Series Worm Gear Rate Reducer has been a foundation in food and beverage applications for many years. As a innovator in worm equipment technology, Ever-Power Equipment continues to boost product performance by developing innovative styles to meet up more stringent needs and anticipated tightening of federal regulations in the food and beverage industry.
Blending trusted 700 Series worm gearing with a forward thinking new exterior style, the stainless steel 700 series has been optimized to withstand the harshest washdown conditions. The units feature trusted 700 Series worm gearing, a 316 stainless rounded housing with smooth uninterrupted areas designed to prevent particle accumulation and pooling fluids, double lipped shaft seals, covers for all hardware and counter bored holes.
NSF Certified Logo
Sure, a stainless gearbox costs more than a painted a single, but Stainless steel worm reducers purchasing a more corrosion resistant gearbox saves money and makes the most sense over time. Unmatched product overall performance in highly caustic washdown applications coupled with first class customer service makes Ever-Power Gear your first choice for velocity reducers and gearmotors!
Product Features
NSF International Certified
316 stainless steel housing, bearing carriers and flanges
303 stainless steel output shafts
Rounded housing eliminates virtually all toned surfaces and prevents international matter accumulation or position fluid
Elimination of most exposed hardware promotes simple surfaces to optimize clean down effectiveness
Lubed for life with H1 rated food grade lubricant Klubersynth UH1 6-460
Flange design incorporates jack bolt holes to facilitate easy motor-reducer separation
5:1 – 100:1 Single Reduction
100:1 – 3600:1 – Double Reduction
Motor flange style incorporates an O-band to reduce ingress of particles or fluids
Polished matte finish maintains clean appearance throughout operation
Optional high pressure washdown seal available
Available in hollow and solid result shaft
Stainless Steel, Heavy-duty Right angle (SSHdR) series worm gearboxes are made with 304 stainless steel. All reducer surfaces are polished and rounded to prevent organism growth on areas. SSHdR series Hollow Result Bore reducers are available in speed ratios ranging from 5:1 to 60:1 with imperial center distances which range from 1.75 to 3.25 inches. Also, our stainless steel gearboxes come pre-stuffed with EP food grade lubricant.
“EP” series Flange Insight – Hollow Bore Output series stainless steel correct angle worm gear reducers are stocked as finished goods with hollow output bore sizes ranging from 1” to 2-3/16” with obtainable center distances ranging from 1.75 to 3.25 inches. All motor insight flanges are NEMA C-face quill style designs and each unit is sold pre-filled with EP meals grade lubricant. STAINLESS bushing kits can be purchased separately to allow for a greater number of head shaft size configurations.
Product Features
5:1 – 60:1 ratios
Center distances which range from 1.75 to 3.25 inches
304 stainless housing, covers and flanges
Smooth, polished surfaces and etched nameplate
Internal bladder functions as a breather and effectively dispels heat
Double-lipped VITON oil seals (at output)
15CrMo4 NEMA quill input with carburizing heat therapy
CuSn12Ni2 bronze alloy worm wheel with high efficiency equipment tooth configuration
RoHS plastic material covers supplied to fill unused mounting slots
0-ring provided upon input flange to avoid moisture intrusion
Pre-loaded with Mobil CIBUS 460 H1 food grade lubricant
Interchangeability with major brands
1-year warranty
Stainless Steel (SS Series)
Grove Gear Stainless Steel gear reducers offer superior corrosion protection. They are rust proof and able to withstand the harshest conditions. The stainless steel housing, cover and exterior hardware offer an exceptionally long life.
Center distances from 1.33” through 3.250”.
Six sizes available with ratings to 17 HP.
Available in single and double reduction.
Ratios from 5:1 to 3600:1.
316 stainless steel housing and covers to withstand extreme environments.
Factory-filled with high quality Mobil Glygoyle 460 polyalkalene glycol lubricant
Vent-free “sealed-for-life” design with Enviroseal technology.
EP double lip seals provide prolonged lifestyle through increased resistance to high temperature, abrasion and chemicals.
O-ring on face of input flange offers a positive seal against moisture intrusion.
303 stainless steel output shaft.
Worms are cut, heat-treated, ground and polished to provide efficient, quiet operation.
All units are 100% operate and leak tested at the factory to insure that you receive the highest quality product.
Ultimate application flexibility with all-angle mounting provisions, the widest collection of item bases and flanges and the largest collection of stock reducer styles.
Mounting measurements are interchangeable with the majority of industry standard reducers.
EP Stainless Steel
Right Angle / Large Washdown Duty Stainless Steel Speed Reducer
This STAINLESS reducer is built for Heavy Duty Washdown applications and is resistant to many forms of wear. This is exactly what you would like to use for serious environmental conditions.
STAINLESS WORM GEARBOX
Adhere to HACCP and EHEDG regulations
It is becoming more and more difficult to really get your machine to meet the HACCP and EHEDG regulations, while your customers vulue this a growing number of. The stainless worm gearbox drive plan Ever-Power enables you to stay cost effective but meet tcustomer demants.
The Ever-Power stainless worm gearbox types are created to meet the guidelines. Consequently, they are resistant to an intensive cleaning regime, is made of hygienic components and are also dead spots, and horizontal surfaces whenever you can, avoided. Of program, the material of the products is stainless.
Output torques of 40Nm up to 160Nm.
Result shaft sizes of 18mm up to 25mm.
Input flanges 63B14a up to 90B5.
Reduction ratios of i=7,5 up to i=100.
Food grade oil, food grade seals and hygienic style.
Material worm wheel: Cu bronze SN12 Ni2 (UNI7013-10), material hardened steel worm shaft and ground profile ZI (UNI4760).
Belastingscapacitieiten conformity: ISO.14521, DIN.3996, BS 721, AGMA 6034, ISO 6336, DIN 3990, DIN 743, ISO 281.
STAINLESS STEEL WORM GEAR SPEED REDUCERS
◦ Right angle worm gearbox
◦ Ratio 5:1 to 60:1
◦ Size 206 to 325 (2.06″ to 3.25″ between input and output shaft)
◦ Created for heavy-duty washdown
◦ Rust free casing, flange, and shafts are perfect for food industry
◦ Ideal for tough conditions and corrosive applications
◦ Internal bladder adjusts to warmth and pressure – No need for a surface breather
◦ Heat-treated metal worm shaft w/ surface thread
◦ Aluminium bronze (ALBC3) worm wheel
◦ Polished matte finish
◦ Top quality double lip oil seals
◦ Input flange O-band repels external moisture
◦ USDA H1 food quality lubricant : MOBIL SHC CIBUS 460
◦ Appropriate for 56C, 145TC and 182/4TC Electric motor Inputs
◦ Twelve months limited warranty
Ever-Power STAINLESS S Series right-angle worm reducer is perfect for harsh washdown circumstances in food processing or other applications with high temperature/high pressure sprays. The S Series comes standard given synthetic oil for lifetime lubrication and is made up of a stainless steel housing that is created for security in washdown applications, also created for multiple mounting configurations.
Hygienic stainless BJ worm gearboxes
Ever-Power provides a self-produced stainless gearbox range of top quality. The series originated specifically for the food industry and additional industries where there are continuously stringent requirements for the resistance of the material and the easy-to-clean design.
The gearboxes are made from a smooth stainless gear casing, they are life lubricated and can of course be supplied with oil approved for the meals industry. Oil seals are standard manufactured from nitrile rubber.
To reduce the risk of bacterial development, the design is characterised by smooth machined surfaces without unnecessary flanges, recesses and mounting holes. Additionally it is possible to purchase the gearboxes with torque arm, side flange, totally free worm and plug-in shaft. Other changes are performed on demand including such as for example stainless spindle gears.
In instances where you will want complete hygienic gear motor, we will offer the EP-gearboxes fitted with stainless AC or servo engine.
Resistant to cleaning with drinking water under pressure
The protection of the gearboxes is IP65, and for stainless motors it really is IP66. This means that the products could be cleaned with water under great pressure from all directions. To accomplish an overall protection of IP66 by assembly of gearboxes and electric motor, you must make use of a gasket of nitrile rubber for the joint. This means that the apparatus motors are well suited for free mounting without a traditional stainless security cover in areas where hygiene requirements are highest. Hidden resources of pollution can therefore be avoided.
The gearboxes are as standard given a center distance of 31, 42, 61 and 99 mm with gear ratios from 5:1 to 100:1 and with an output torque as high as 900 Nm.
Stainless steel worm gearbox
Ratios
Maximum output torque
[Nm]
Housing design
Series 31
5:1 – 75:1
13.2
Stainless steel
Series 42
5.4:1 – 75:1
57
Stainless steel
Series 61
7:1 – 100:1
208
Stainless steel
Series 79
7:1 – 60:1
337
Stainless steel
Series 99
7:1 – 100:1
891
Product selection brochures available below:
Full Integral Horsepower Item Catalog
Worm Product Selection Table
S 45 Series – 0.25 – 1HP, 97 – 450in-lbs, 17.2 – 250RPM
S 50 Series – 0.25 – 2HP, 199 – 567in-lbs, 17.5 – 250 RPM
S 63 Series – 0.25 – 2HP, 209 – 1199in-lbs, 18.6 – 250RPM
S 85 Series – 0.5 – 5HP, 666 – 2353in-lbs, 18.2 – 250RPM
Extra flange and shaft inserts offered and may be requested during product selection. To purchase, please contact Bison at 1.800.ATBISON (282.4766) and have to talk with an Automation Expert. Online selection and ordering coming soon!
Stainless Steel Solutions
Powerful, Clean Solutions with a Stainless Reputation.
Ever-Power Drive’s stainless precision movement gearboxes are created for sterile manufacturing environments. The product’s smooth surface and curved contour allows for easy cleaning and bacteria-free surfaces, ideal for food processing and pharmaceutical applications. The product is designed and rated to IP69k offering maximum security against contaminant ingress and also leak free operation.
Catalogued models of Ever-Power Gear’s well-known stainless steel 700 Series rate reducers are actually available with standard 2-day delivery. Process improvements have yielded the industry’s best standard lead time for stainless steel worm gear reducers.
Ever-Power Gear’s SS700 Series, the original “domed crown” stainless steel reducers, are made for maximum corrosion level of resistance and superior functionality in high-pressure food digesting and packaging washdown applications.
A convenient after hours/holiday hotline can be designed for emergency orders. Catalogued SS700 Series models are stocked at local and regional distribution centers to ensure fast delivery.
All SS700 models are NSF Certified and also have many maintenance-friendly features including electropolished exterior complete, sealed electric motor flange, and covered hardware. To prevent miniscule niches that can host microbial contamination, the nameplate offers been laser marked to provide a smooth uninterrupted surface. A large internal oil reservoir, filled with H1 food-grade lubricant (Klubersynth UH 1 6-460) and sealed for life, allows for an array of operating temperature ranges and extended service life.