Ever-Power has been developing and manufacturing reliable, powerful gearboxes for over 20 years. RW Series miniature correct angle gearboxes offer high torque ideals with suprisingly low backlash in incredibly compact frames. Three gear ratios are available to meet the needs of your unique application.
Order the Ever-Power RW Series worm gear box assembly you will need, demand a quote, or e mail us for more information.
Worm Wheel Miniature Gearboxes
Our RW series miniature worm gear box assembly may be small, but it’s challenging enough to take care of demanding power transfer applications. Constructed with machined aluminium housings and hardened steel input and output gears, they’ll deliver a long time of reliable performance.
Obtainable in three standard result ratios and with two output shaft diameter options, it’s easy to find the Ever-Power right miniature gearbox to your requirements. Each RW model worm gear container assembly provides proportionally high torque ideals (1.4 NM at 3,000 RPM) with suprisingly low backlash (maximum 2° backlash).
For full specs and Dimensional Parametric Search, see individual item listings.
The Ever-Power Advantage
High efficiency miniature correct angle gearbox (up to 90% at 1,000 RPM)
Three gear ratios available: 5:1, 10:1, and 20:1
Extremely compact footprint: 1.5” x 1.5” x 1.08”
12.5 inch-lbs. output torque
Very low backlash (2° backlash optimum)
90° output angle
Maximum input speed: 3,000 RPM
Machined aluminum housing with hardened metal gears and oil-impregnated bronze bearings
Manufactured in the China
Mechanical drives take supplied torque and may increase or reduce that torque based on application. Also quickness is increased or decreased in proportion index G – Equipment BOXES – on blue – smallto the speed reduction ratio. Ever-Power has a full line of gearboxes and speed reducers, and the elements had a need to build them, in an array of regular ratios and shaft choices as well as custom designs.
Helical, bevel, and miter equipment boxes offer the options of swiftness reducers or swiftness increasers, and may be driven in either direction. All Ever-Power worm equipment speed reducers and right angle drives are manufactured for powerful in a large spectrum of applications. Typically worm equipment boxes aren’t used as acceleration increasers. The situations are molded glass-filled materials making them extremely rugged and resistant to corrosive conditions. They can be found in an array of ratios and are built with right hands or left hand worm gears. The result shafts may be solid or hollow, and load capacity is unaffected by path and rotation.
Worm gear swiftness reducers are made up of a screw (the worm) that drives a wheel (helical gear) or single enveloping wheel and are used in mechanical applications ranging from conveyors to workout devices to robots.
Geneva mechanisms and assemblies are typically used to transform continuous rotary movement into intermittent rotary motion. The rotating drive wheel includes a pin that gets to right into a slot of the driven wheel advancing it by one step and a blocking disc that locks the driven wheel in position between steps.
Compact design is among the key phrases of the typical gearboxes of the BJ-Series. Further optimisation may be accomplished by using adapted gearboxes or special gearboxes.
Our worm gearboxes and actuators are really quiet. This is due to the very smooth running of the worm equipment combined with the use of cast iron and high precision on component manufacturing and assembly. In connection with our precision gearboxes, we take extra treatment of any sound that can be interpreted as a murmur from the apparatus. Therefore the general noise level of our gearbox is reduced to an absolute minimum.
On the worm gearbox the input shaft and output shaft are perpendicular to each other. This often proves to become a decisive advantage making the incorporation of the gearbox substantially simpler and more compact.The worm gearbox can be an angle gear. This is an edge for incorporation into constructions.
Strong bearings in solid housing
The output shaft of the BJ worm gearbox is quite firmly embedded in the apparatus house and is perfect for immediate suspension for wheels, movable arms and other parts rather than having to create a separate suspension.
For larger equipment ratios,EP-Gear’s worm gearboxes provides a self-locking effect, which in many situations can be utilized as brake or as extra protection. Also spindle gearboxes with a trapezoidal spindle are self-locking, making them perfect for an array of solutions.
The worm-gear reducer comprises of three main parts: housing, worm-gear and wheel.
The carcasses are made of GG-25 cast-iron, and so are available for all sorts of gear-reducer. This make sure they are perform effectively under stressed circumstances, vibrations or any type of setback that cannot be avoided during the assembly
The worm-gear is made from hardened and quench-hardened steel, with ground- on teeth sides, and the crowns made of DIN (GZ-CuSn 12 Ni2) centricast bronze, melted on steel. Due to the mechanical work of these two parts having top quality, excellent efficiency and low sound amounts have been achived.
The output shaft is hollow, although it is possible to adapt a solid shaft.
The oil seals manufactured from NITRILE BUTADIENE, according to DIN 3760, top quality bearings, an EPOXY- impregnated finish ( 2 components), and grey-coloured SINGLE LAYER ENAMEL finish ( 2 components) ( RAL 7672), supply the best gear reducer out there.
In the size 62 of the MF series, worm-gear reducers, the output hollow shaft of diameter 30 has been included, that substitutes to the output hollow shaft with diameter 25, from size 62. This variant offers like reference size 63 and exists like response to the ask for of our costumers since, upon mounting better bearings in the output, bears greater axial loads that its analogous one in the MF-62 series. The others of technical feature are identical to the its analogous in the size 62.
In order to create a gear reducer and to make it happen efficiently, the following instructions must be taken into account:
It should be fixed on a flat surface in order to avoid either vibrations or tensions.
If undistributed loads or continued start-ups are foreseen, it is suggested to insert compensating couplings, connectors, torque limiters etc…
If the apparatus reducer needed to be painted, the oil seals should be covered to avoid them from drying and losing their seal.
The machine work of the fittings create in the output shafts need an ISO H7 or h6 margin for the hollow shaft.
It is smart to focus on this aspect when the apparatus reducer output shaft is driven rather than being a driver. Considering that one of the features of this worm-equipment reducer may be the fact that cannot be axle-driven by the output shaft (irreversibility), it really is almost extremely hard to meet up total irreversibility conditions, because of external elements such as vibrations, etc. For this reason, when the application form requires total irreversibility, it really is advisable to utilize exterior brakes with enough capacity to avoid slipping.
It may be said that the circumstances under which irreversibility can happen are the following:
• Efficiency < 0,55 (see table of technical features).
This sort of gear reducer will get a permanent lubrication, so it really does not need any type of maintenance.
The lubrication of the gear reducer type is constant and comes as standard, with top quality refined oil which includes antirust and antiwear products with Fe, Cu and alloy protectors which has quality level CLP DIN 51517-3, FGZ level 12, AP GL-4, US 224, AGMA 250-04; for that reason its maintenance is not needed.
High reduction gear
Worm and wheel gear pairings provide large quickness reduction ratios with only 1 gear pairing in a far more compact space when compared with other styles of gears. You can expect up to maximum ratio of 100:1 with this products. Another benefit of the Worm and Wheel gear pairings is the low level noise they produce. Some disadvantages are the general low effectiveness and the actual fact that they generate high temperature.
Advantage of EP’s Worm Gears – “Chilly rolled Worm Gears”
1) The hardness of the helicoid surface has been attained by function hardening when the cold rolling was performed, providing Worm gears with better mechanical properties than machined worms due to fact that the metallic fibrous structure is not cut.
2) The top hardness after cool rolling is increased by 1.2 to 1 1.3 times when compared with the hardness of the original materials, and the hardness of the helicoid surface increases to around HB240 to 260.
3) Frosty rolled worms are ideal for miniature equipment applications since this is often rotated smoothly without damaging the worm wheels crafted from POM or additional soft materials.
4) Because of the implementation of this cold rolling method, the helicoid surface area of EP-Worm (M0.5 to 2.0) comes out with a mirror like complete. Thus, EP-Precision Cool Rolled Worms provide a smooth operation and long-term durability.
Worm gears are constructed of a worm and a gear (sometimes known as a worm wheel), with non-parallel, non-intersecting shafts oriented 90 degrees to each other. The worm is analogous to a screw with a V-type thread, and the apparatus is definitely analogous to a spur gear. The worm is normally the generating component, with the worm’s thread advancing the teeth of the gear.
Such as a ball screw, the worm in a worm gear may have an individual start or multiple starts – and therefore there are multiple threads, or helicies, on the worm. For a single-start worm, each full turn (360 degrees) of the worm advances the equipment by one tooth. So a gear with 24 teeth will provide a gear reduced amount of 24:1. For a multi-begin worm, the apparatus reduction equals the amount of teeth on the apparatus, divided by the amount of begins on the worm. (This is not the same as almost every other types of gears, where in fact the gear reduction is certainly a function of the diameters of both components.)
The meshing of the worm and the gear is an assortment of sliding and rolling actions, but sliding contact dominates at high reduction ratios. This sliding action causes friction and warmth, which limits the performance of worm gears to 30 to 50 percent. To be able to minimize friction (and for that reason, heat), the worm and gear are made from dissimilar metals – for example, the worm may be made of hardened metal and the gear manufactured from bronze or aluminum.
Although the sliding contact decreases efficiency, it provides extremely quiet operation. (The use of dissimilar metals for the worm and gear also contributes to quiet operation.) This makes worm gears ideal for use where sound should be minimized, such as for example in elevators. Furthermore, the usage of a softer material for the gear implies that it can absorb shock loads, like those experienced in weighty equipment or crushing devices.
The primary benefit of worm gears is their ability to provide high reduction ratios and correspondingly high torque multiplication. They can also be utilized as rate reducers in low- to moderate-swiftness applications. And, because their reduction ratio is based on the number of gear teeth alone, they are more compact than other styles of gears. Like fine-pitch lead screws, worm gears are typically self-locking, which makes them perfect for hoisting and lifting applications.
Worms & Worm Gears
EP Gear’s worms and worm gears provide a highly effective answer for power transmitting applications requiring high-ratio rate reduction in a restricted space using correct angle (90°), nonintersecting shafts. When properly used, worms and worm gears provide the smoothest, quietest type of gearing.
Because the performance of a worm equipment drive depends upon the lead angle and number of begins on the worm – and because increased performance is always a goal, the ratio ought to be kept only possible. To run properly, worms and worm gears utilized together must have the same diametral pitch and threads.
Our complete type of worms and worm gears could be ordered through the EP Equipment Guaranteed Same Time Shipment Program for the fastest delivery possible.
90°, non-intersecting shaft applications answer highly specialized power transmission needs.
Our worm gears offer the smoothest, quietest type of gearing.
They offer high-ratio speed decrease in minimal spaces.
Their efficiency is easily increased by decreasing ratios.
With some ratios, there is resistance to back driving.
Available from 48 DP to 3 DP
Stocked as single, double and quad start configurations