China best Cylinderical Round Roller Grinding Bearing Frame Support Joints Couplings Micro Shaft for Auto Parts

Product Description

You can kindly find the specification details below:

HangZhou Mastery Machinery Technology Co., LTD helps manufacturers and brands fulfill their machinery parts by precision manufacturing. High precision machinery products like the shaft, worm screw, bushing, couplings, joints……Our products are used widely in electronic motors, the main shaft of the engine, the transmission shaft in the gearbox, couplers, printers, pumps, drones, and so on. They cater to different industries, including automotive, industrial, power tools, garden tools, healthcare, smart home, etc.

Mastery caters to the industrial industry by offering high-level Cardan shafts, pump shafts, and a bushing that come in different sizes ranging from diameter 3mm-50mm. Our products are specifically formulated for transmissions, robots, gearboxes, industrial fans, and drones, etc.

Mastery factory currently has more than 100 main production equipment such as CNC lathe, CNC machining center, CAM Automatic Lathe, grinding machine, hobbing machine, etc. The production capacity can be up to 5-micron mechanical tolerance accuracy, automatic wiring machine processing range covering 3mm-50mm diameter bar.

Key Specifications:

Name	Shaft/Motor Shaft/Drive Shaft/Gear Shaft/Pump Shaft/Worm Screw/Worm Gear/Bushing/Ring/Joint/Pin
Material	40Cr/35C/GB45/70Cr/40CrMo
Process	Machining/Lathing/Milling/Drilling/Grinding/Polishing
Size	2-400mm(Customized)
Diameter	φ5.8(Customized)
Diameter Tolerance	0.008mm
Roundness	0.005mm
Roughness	Ra0.8
Straightness	0.05mm
Hardness	HRC20-30
Length	10mm(Customized)
Heat Treatment	Available
Surface treatment	Coating/Ni plating/Zn plating/QPQ/Carbonization/Quenching/Black Treatment/Steaming Treatment/Nitrocarburizing/Carbonitriding

Quality Management:

• Raw Material Quality Control: Chemical Composition Analysis, Mechanical Performance Test, ROHS, and Mechanical Dimension Check

• Production Process Quality Control: Full-size inspection for the 1st part, Critical size process inspection, SPC process monitoring

• Lab ability: CMM, OGP, XRF, Roughness meter, Profiler, Automatic optical inspector

• Quality system: ISO9001, IATF 16949, ISO14001

• Eco-Friendly: ROHS, Reach.

Packaging and Shipping:  

Throughout the entire process of our supply chain management, consistent on-time delivery is vital and very important for the success of our business.

Mastery utilizes several different shipping methods that are detailed below:

For Samples/Small Q’ty: By Express Services or Air Fright.

For Formal Order: By Sea or by air according to your requirement.

 

Mastery Services:

• One-Stop solution from idea to product/ODM&OEM acceptable

• Individual research and sourcing/purchasing tasks

• Individual supplier management/development, on-site quality check projects

• Muti-varieties/small batch/customization/trial orders are acceptable

• Flexibility on quantity/Quick samples

• Forecast and raw material preparation in advance are negotiable

• Quick quotes and quick responses

General Parameters:

If you are looking for a reliable machinery product partner, you can rely on Mastery. Work with us and let us help you grow your business using our customizable and affordable products. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

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What are the potential drawbacks or limitations of using rigid shaft couplings in certain applications?

Rigid shaft couplings, while offering benefits in certain scenarios, also have limitations that should be considered when selecting them for specific applications:

• Minimal Misalignment Compensation: Rigid couplings have limited ability to compensate for shaft misalignment, making them less suitable for applications with significant misalignment.
• Transmits Vibrations: Rigid couplings do not dampen vibrations, which can lead to increased wear and fatigue in connected components and decrease overall system lifespan.
• Higher Stress Concentration: Due to their rigid nature, these couplings can result in higher stress concentrations at the coupling ends, potentially leading to premature failure.
• Noisy Operation: Rigid couplings can amplify noise generated by connected equipment, contributing to a noisier operating environment.
• Requires Precise Alignment: Proper alignment during installation is crucial to prevent excessive loads on equipment and ensure reliable operation.
• Less Torsional Damping: Rigid couplings lack the torsional damping capabilities of some other coupling types, which may be necessary in systems with varying loads.
• Less Forgiving: Rigid couplings can transmit shocks and impacts directly to connected equipment, which may not be suitable for applications with frequent starts, stops, or heavy loads.

It’s important to carefully assess the specific requirements of an application and consider factors such as misalignment, vibration, torque transmission, and environmental conditions when deciding whether to use a rigid shaft coupling. In cases where the limitations of rigid couplings may pose challenges, other coupling types such as flexible, torsionally soft, or damping couplings could be more appropriate alternatives.

Are there any safety considerations when using rigid shaft couplings in critical applications?

Yes, when using rigid shaft couplings in critical applications, several safety considerations should be taken into account:

• Torsional Stiffness: Rigid couplings have high torsional stiffness, which can lead to increased stresses and potential failures in the connected equipment. Proper analysis of torsional vibrations and stiffness compatibility with the connected components is crucial.
• Shaft Alignment: Inaccurate shaft alignment can lead to additional loads on the coupling and connected machinery. Precision alignment is essential to prevent premature wear, increased stress, and potential breakdowns.
• Overloading: Exceeding the rated torque capacity of the coupling can result in sudden failures and damage to machinery. It’s essential to operate within the coupling’s specified limits to ensure safe operation.
• Maintenance: Regular inspection and maintenance are critical to identify signs of wear, fatigue, or misalignment. Neglecting maintenance can lead to unexpected failures and safety hazards.
• Environmental Factors: Harsh environments, extreme temperatures, and corrosive substances can impact the integrity of rigid couplings. Choosing appropriate materials and protective measures can mitigate these effects.

For critical applications, it’s recommended to work closely with experienced engineers, perform thorough risk assessments, and follow industry standards and best practices to ensure the safe and reliable use of rigid shaft couplings.

Are There Different Types of Rigid Shaft Couplings Available, and What Are Their Specific Applications?

Yes, there are different types of rigid shaft couplings available, each with its own specific applications. Some common types of rigid shaft couplings include:

• Sleeve Couplings: Sleeve couplings are simple and cost-effective couplings that connect two shafts together using a solid sleeve or tube. They are commonly used in applications with moderate torque requirements and where shaft alignment can be maintained with high precision.
• Clamp or Split Couplings: Clamp or split couplings consist of two halves that are clamped together around the shafts using screws or bolts. They are easy to install and suitable for applications where frequent maintenance or disassembly is required.
• Flanged Couplings: Flanged couplings have flanges on both ends that are bolted together. They are used in applications where shafts need to be rigidly connected and where some degree of axial movement is expected.
• Tapered Shaft Couplings: Tapered shaft couplings have tapered bores that fit tightly onto tapered shafts, creating a friction-based connection. They are often used in applications where precise alignment and torque transmission are essential.
• Keyed Shaft Couplings: Keyed shaft couplings use a key and keyway arrangement to connect the shafts securely. They are commonly used in heavy-duty applications where high torque transmission is required.

The choice of rigid shaft coupling depends on the specific requirements of the application. Factors such as torque transmission, shaft size, alignment precision, ease of installation, and maintenance needs play a crucial role in selecting the appropriate coupling type.

Rigid shaft couplings are widely used in various industries, including manufacturing, power generation, robotics, aerospace, and automotive. They are often employed in applications such as pumps, compressors, conveyors, and high-precision machinery.

It is essential to consider the specific demands of the application and consult with coupling manufacturers or experts to determine the most suitable rigid coupling type for optimal performance and reliability.

editor by CX 2024-03-02